Looks awesome. But why don't you make your stepped units horizontally separated (mean, one channel under another)?
This way you can: avoid cutting the pcb; place one pcb right under another; shorten the wires to front panel; simplify the life etc.
Everything should fit in 3RU.
I liked the idea with Uraltone switches and smd 1206 resistors. If use metal films, Vishay etc, should be good.
Looks like very easy to solder compared to axial 1/4W - time going to trimming and cutting should be taken into acct.
Uraltone switches aren't so bad, after all)))