Well I found my toroid cooking problem - on the PSU312 board, there are traces that are fairly close to the drill holes. I had some metal standoffs that were grounding a trace to the chassis, so heads up to anyone else who has that problem.
Now it works great - and sounds beautiful! I will take some pics later on. It looks just like Fabio's 1U with the power supply inside.
I'm still unsure about the output tranny wiring though, but is passing audio OK. From the pic above, I have brown and red as the input, n/c on the orange and yellow. Output is the green and grey, with blue and violet connected together. Should that be 150 ohms : 300 ohms? Do I need to parallel the inputs? Thanks
-kdawg