Those are all good things to keep in mind, thanks. At the moment it's a one off, but I started it with the intention of producing something that I wanted to work with in a studio situation and then seeing if there is any kind of commercial market for it. Such a market would probably be quite small, and the cost of such a console quite high. I would imagine the fact that one might only sell a small number of units in a year would justify hand assembly of the console, and so taking some time to tweak things might not be a problem for such a specialized product.
A friend of mine who helped me start my current business but recently resigned as co-director, has expressed some interest in funding development of this particular project and engineering a commercial product.
It's very early days for that though, I just want to build one console in a overly-modular fasion so that I can replace different boards easily (like switch in and out different pre amp or EQ designs, different DAC and ADC designs etc.) Once the final combination settles down, a lot of these "modules" would be combined onto single, mass production oriented boards with high component packing density (also probably forced air cooling) and compact final layout in mind.
The challenge is in the combination of surface mount digital and discrete hi voltage analog curcuitry in very close proximity, even on the same physical curcuit boards in some cases. Obviously isolating any kind of noise getting into the audio path is the biggest concern. PSU design is also going to be crucial.
Should it all come together though, I don't think there is anything out there at the moment quite like it.
But, I digress from the actual topic of this thread.
Thanks for all the replies!
Rich