Cable for 24V over XLR, Recommendations?

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flextone

Active member
Joined
Dec 3, 2011
Messages
34
Hi there,

I need to make a 4-pin XLR cable that will transfer +24V  and 0V from a PSU to my Rack, and I was wondering what cables would you recommend? Normal instrument cable? Recommended gauge? etc. 

The PSU is 4A, but it will never need put out more than 2A.

Thanks.

 
Probably something with conductors and insulation.

Lamp-cord?

You want to pick conductor size for the MAX current. Counting quickly, #27 AWG will carry 4 Amps in total safety. You also want something that won't break. #2 won't break but won't fit in XLR, won't bend, and costs dollars a foot. Lamp-cord is way-ample for 4 Amps, voltage-drop will not be large (but you did not specify a length or drop-spec), reasonably robust underfoot, and can usually be scavenged free in your attic or town trash day.

You want insulation for 24V. A good coat of paint will do that. You also want insulation that will not flake-off in mild abuse. Plastic-coated cable comes in several toughnesses, from the wimpy stuff in my Honda to SVT heavy appliance cable.  US lamp-cord is rated up to 150V from ground, exposed around your family.

The round stuff in desktop PC power cords is somewhat more abuse-tolerant than lamp-cord. I use this (or similar) for permanent connections on my basement power-monitor, where abuse-breakage could let-loose a lot more than a mere 4 Amps. But it may be a grease-fit or worse in an XLR grommet, and you already have significant power limiting. And maybe less abuse than my cellar?

Belden and enemies make a wide range of in-wall loudspeaker and elevator control cables in semi-large gauges and round jackets. But unless you read catalogs for fun, I'd just cut the tail off the nearest dead lamp or PC.

 
Thanks PRR,

the cable won't see much abuse, apart from the damages of time. I might go for one of those cloth covered lamp cables just for the look, although I have all kinds of instrument and speaker cables laying around the house. 
 

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