>
I made a few experiments with Neodymiums, using 1/4"x1/4" (across) ironm as pole pieces. Closing the path did not have almost any affect on the sensitivity.
I was wrong, you are right. These new-tech magnets are so strong that closing the magnetic path makes very little difference. Here's the word from a friend who used to design hard-drive motors (the seek motor is somewhat like a ribbon mike magnetic structure):
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John-
What do you know/recall about modern super-magnets?
A "ribbon microphone" has a magnetic gap about 1" tall, at least 0.1" deep
(0.1 square inch pole area) and about 0.25" long from N to S. As always, we
want a strong field.
Classic designs had a large U-magnet or a hunk of Alnico, focused down
through pole-pieces.
The new super-magnets suggest using the magnet itself as the pole-piece.
You can get them about 1"x0.2". Mount two of these 0.25" apart and you have
a magnetic field the right size.
A friend built one. He does not have a closed magnetic path: the magnets
are stuck to 0.1"x0.5"x2" iron straps on aluminum spacers. So in addition
to the 1"x0.2", 0.25"L gap, there is an inch-long return path through air,
off the larger-area edges of the iron straps.
I said try closing the iron path. He says it makes nearly-no difference on
test (it should).
Is is possible the magnet faces are saturated? I know Alnico saturates
easier than iron, and we use tapered poles to focus low flux density at the
magnet face to high flux density in the gap. But I thought the
super-magnets didn't suffer so much from this?
What flux density would be typical in a hard drive seek motor, the kind
that has magnets without pole-pieces to focus on the coil?
-=- PRR -=-
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Fm: John
>>>> The new super-magnets suggest using the magnet itself as the pole-piece.
You can get them about 1"x0.2". Mount two of these 0.25" apart and you have
a magnetic field the right size. <<
Ok. Yes, using the magnet as the pole piece works very well, and
surprisingly, the return path makes relatively little difference to the
flux in the working gap.
>>>> Is is possible the magnet faces are saturated? <<
<g> Of course they're saturated. They're the magnets!
With Neodymium-Iron-Boron magnets (I presume that's the kind you're talking
about), you tend to get the most bang for the buck (the flux density in the
gap relative to magnet volume) when the thickness of each magnet is about
the same as the gap "length".
In other words
Code:
NS NS
|s|m | |m |s|
|t|a |g |a |t|
|e|g |a |g |e|
|e|n |p |n |e|
|l|e | |e |l|
| |t | |t | |
With an arrangement like that, you get, typically, about 9000 Gauss. The
main effect of the steel is to reduce stray flux.
Of course in hard drives, we were often looking for 1% or 2% {advantage},
so steel and return path and so forth were carefully designed.
In the picture above, a hard drive would have had about a 3/16" (4.5 mm)
gap. The magnets would be about 3/32" (2 or 2.5 mm) thick each, and the
steel about 1/16" (1.5 mm) thick. That would get about 8000 Gauss. Double
the magnet and steel thickness and get a little over 9000 Gauss, keeping
the same gap.
As each magnet in a hard drive is really two magnets (half polarized one
way and half the other) the steel around the edge, separating the two
magnets, doesn't really carry much flux. As much as anything, it's used to
tweak the circuit to try to get the working flux density as even as
possible.
Magnetics is very non-intuitive. Nothing is linear and everything happens
in 3 dimensions.
-- John -- Santa Clara, CA -- OZWin 2.33