mac said:
Hello all,
I have enjoyed emesely the ribbon mic discussions here on DIY, and have been entertaining my first excursion into a DIY ribbon mic. This evening, curiosity got the better of me - so I pulled apart an old metal foil cap to see the insides. Two layers of very thin foil with a plastic sheet between each two layers was what I found.
Question i have is, how on earth do you tell how thin a material is when you source it like this? I mean, it is clearly much thinner than normal food grade foil, but how can I measure or test the material to see if I should bother playing with it any further?
Is it laminated, or you can separate the foil from the plastic? The thinnest capacitor foil I ever saw was 4um in old Illinois paper-in-oil. You can roll it down with a wide enough ball bearing. Use very thin lubricating oil and roll it on a piece of glass. It is very hard to measure thickness of the material even with a clutch type micrometer. Layering can give you much better ballpark. Usually, for precise measurement they do it by weighing the bigger piece and then calculating the thickness from mass and dimention. Also, you can calculate the foil thickness from from its resistance (which is not very precise way), but again, you have to have means of measurements of those small values--usual DMM won't do it. I use GenRad 1650 bridge and HP3457A multimeter, with Kelvin probes.
As a side note, 4um indeed is very thick for ribbon mics. It is what many Chinese mics use, so I don't quite see how it would be any better (or any worse, for that matter) than Chinese stuff. The only good thing about them is they theoretically have lower resistance and potentially lower noise. However, Chinese don't use it to advantage, as with quite poor quality of clamping they get pretty high resistance at the termination. I get the similar overall resistance with more than twice as thin of the ribbon (I usually use 1.5um). Also, the Chinese transformer has very high copper resistance, so with 1:55 step ratio they get extremely high noise--much higher than their potential.
Needless to mention much higher mass in 4um and since the mic sensitivity is directly proportional to the ribbon mass the sensitivity drops dramatically (we are talking about at least 6db). Another thing is thicker ribbons prone to much nastier resonant modes, so it is very hard (read: nearly impossible) to damp them effectively, even electronically. If anything, they can be only used in "piston-like" fashion, but this is completely different can of worms.
All in all, I don't quite see what can be so great about them.
Best, M