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Hey, I'm really excited to report that my torroid keeps in all it's magic smoke! Apparently my first test hurdle is a success! My lighted switch lights, the torroid stays cool, and reads about 17.75v on each rail no load. Guess my wiring is OK after all, for the mains and IEC and fuse!!

Thank-you folks for all the tremendous support; I'll keep reporting my experiences here and hopefully it will be helpful or amusing to some.

Thx!

Mike
 
Just wanted to mention something about the connections.

Originally I had some awesome, beautiful crimp connections, but I just wasn't feeling right about using crimps for mains.

So I redid them (took a LONG TIME), using some uninsulated crimp connectors which I then soldered to the wires, then coated with an insulating rubber made especially for wiring.

When I finally put it all back together, the voltages for the torroid only read 18.16v per rail, as opposed to the 17.75v I was getting before.

OK, maybe there's just a fluctuation in the mains 110v which is affecting the output (I don't know if this would affect it or not), or perhaps the extra .41v is due to having better connections since now it's soldered?

Anyone have a thought?

Thanks,

Mike
 
PSU Issues

Hi, after hooking everything up, all voltages actually look about right. However...

I thought I would check how many mA was coming from the phantom, so I hooked up my dmm and it was about 11 or 12mA; seemed fine. After a minute or two I noticed the mA began to drop, and continued to drop. Then I noticed the phantom regulator was REALLY HOT!!! I have a huge heatsink on it, and I started smelling...stuff.

What is strange is that the 317 for the phantom does not get hot at all unless I connect it to the ammeter section of my fluke dmm. Am I doing something really stupid, or do I just need to replace this lm317?

I am posting an image with all my voltages in dark blue next to the right voltages. Also, the bridge rectifier reads -23.9,and +23.9 on its +/- legs. Voltages from the torroid legs are 17.9vAC as measured directly on the PSU traces.

Thanks; the project is a blast and I could really use your help.
 

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No Peter, I R an IDIOT when it comes to this...I knew there was something I was probably doing wrong...I actually connected the leads directly to the fluke--guess I coulda fried the fluke, but it seems fine.

I remember vaguely this rule back in high school physics.

So do you think I'll need to replace the lm317 since it got so hot?

I'll try again...thx for being so supportive.
 
Geez you'd be within your rights to ignore this question, but I don't quite understand...how would I do this? Would I have to connect a microphone, or a resistor, across the phantom rail first and then break it? What I had done was take the 48v lead and connect that to the fluke + lead, and then ground to the fluke - lead.

Would this be breaking the circuit?
 
OK, yes, I know google is my friend...

So I think this explains why the lm317 got so hot...it was in short circuit to ground basically...

"Why is it a very bad idea to connect an ammeter directly across a voltage source?

Due to the ammeter's very low resistance, it will "draw" a lot of current from the voltage source. In effect, the ammeter will form a short circuit with the voltage source, potentially damaging the meter and/or the source. In applications where the voltage source possesses very little internal resistance of its own, the current surge resulting from such a short-circuit may be huge. Very large surges of electric current are capable of heating wires to the point where their insulation bursts into flames, as well as causing super-heated blasts of plasma (electrically ionized gas) to form at any point of electrical contact where there is a spark. Either of these high-temperature conditions are hazardous to the person holding the meter and test leads!"

I am testing the voltage on the phantom rail and it is still rock-solid at 48.4vDC; do you think I need to replace the lm317 that got so hot? This is my first project like this and I'm just trying to get it right. I still don't know how to test the current on the phantom rail; I think I would need to add a resistor and place it in series with the ammeter and phantom rail, but what value I really don't know. Does this sound right?

Thank-you Peter, and/or anyone else for your help.

Mike
 
Hi everybody!

Just a little word to say a big thanks to Peter for sharing this great project.
I did it few month ago and I must say that it has becomed one of my favourite pre!

Here are few pics:

image.php


image.php


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If someone wants to hear it, I can post samples of the beast...

Cheers!
Younes
 
Actually I took a closer look at the 317 and the bottom half had melted inwards...Yet it was still working!

I replaced it anyway, and some of my voltages are slightly lower overall, but still getting 48.5v on the phantom rail.

I'm excited because although this is just the PSU, IT WORKS!!! This is my first project like this, so I'm jazzed!!!

Thanks Peter!

Yoon, I must echo Peter's sentiment: ROCK SOLID!! What an inspiration!!
 
wow its beautiful ! congrats yoons !
Peter, i sent you an email your message box was full, now that i see yoons' unit i want more boards :) please let me know about the boards,
respect
isophase

 

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