Hi everyone, just wanted to post my solution to a problem I faced with one of my copper builds, and some of the things I learned along the way so others with similar experience in DIY can learn as well
After finishing the build I noticed a fairly loud hum, almost sounding like 60 hz hum. At first I thought it might have been a chassis ground loop issue, but had no way to localize the problem to either the copper unit or the chassis as I only have 1 chassis and this copper was my first 500 series.
I was missing a 100k ohm resistor in my kit for the mic input section (R502) which I improvised a 100k ohm Carbon comp. resistor instead of a Xicon metal film. I soon learned that carbon comp. resistors are inferior in pretty much every way to metal film; most importantly for sound quality. Carbon comps are much much noisier than metal film resistors, and with R502 being in the input section of the mic pre any noise here will be amplified down the line.
Swapped out R502 for a metal film and the problem still persisted. After getting a 500 series extender from diyre I was able to go through the elements test points listed on Hairballs website.
https://help.hairballaudio.com/hc/en-us/articles/360047552954-Elements-Troubleshooting-Guide
1Khz sinewave at 0.200 VAC into the copper, all test points were going well until TP6. I was reading ~0.394 VAC at the violet lead from the input transformer when it should have been ~0.756 VAC. TP7 was also reading the same 0.394 when it should be 0.756, so the opamp was seeing nearly half the voltage it should be getting. Checked all resistor values, solder pads around transformed to make sure they were all clean with no wire insulation melted on them. Really stumped me what could be wrong.
From what I've read and what Mike echoed is that pretty much all bad transformers will not pass a signal at all, whereas mine was passing a fairly strong signal. At this time my next copper kit arrived and I tried swapping out input transformers.
Problem solved instantly, all test points passed and the hum was completely gone.
I also noticed I had to crank the output of my Signal generator more to get 0.200VAC seen at the bad Transformer input, which tells me the bad transformer wasn't drawing current as much
I want to thank Mike for being very helpful and quick with sending replacements parts
I am shocked at how much better these sound than my other mic pres. I feel like I've been recording into a wet sock my entire life now.