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If you need someone to design a specific SMPS for you, I can suggest Mr Dexter, he is well known for his very nice tube pedals for guitar, using SMPS. An I know he is very experienced in SMPS design (he is an electrical engineer and he did it on his daily job). I don't know if he has an account here, but you can find him on Facebook, or through his site: DeXTeR's Workshop – Welcome to creation den
 
Here a commercial solution from one of my products:
Wow! That is a beautiful thing. Where did you get it made? China seems to be the place for small runs of prototypes.
My suggestion would be to use a OTS 12V DC "brick" supply to provide isolation and agency compliance.
That does solve the problem of knocking down the mains supply to something that can be used. But it will need to be at least 8A ((24V@1A)*2 = 48V@2A, So 48/12=4, 2A*4=8A) or am I missing something? Then 400%? (8*12=96W) Then a 400W supply? I didn't get much sleep last night, so pardon me if my brain is chop-suey.
Be that as it may...
For example, the oscillator is brought out.
Huh? Where? Do you tap into the timing cap or the internal switch? Sorry, but you lost me there.
I'll look into TINA, I think I used it a little long ago. I used to use Circuitmaker, but I've switched now to KiCad.
BTW I have an order in at TI for 5) LM3x7, 10) MC33063A, and 5) NE5532AP. These are all big stuff: TO220s and DIP8s. Most of the SMDs are 0 inventory. Cost is around $40 USD with shipping. Not bad, but I'm spending my bread on a new computer and OS, so I'll have to wait and see how much strain my budget can handle this month.
I'm doing more with my recording and don't really need this distraction without compensation, but the little LM2876 40W AB Audio Amps I wanted are also at 0 inventory, so I might pull the trigger on these power products, just to add them to my collection.
I also just bought a new web site and THAT needs to be coded and setup. I have to review HTML and Javascript and email and all the joy of getting back on the WWW.
So lots to do.
And I have to keep practicing on guitar or I lose my calluses!
Seems like it never ends.
Happy New Year to all here. As we say in Hawaii: Hau'oli Makahiki Hou!
🎸⚡:cool:
 
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AudioPS 4805CT
8 Step Project in 12 weeks

Dual 24V | 500mA | Universal AC Input | LowNoise
  1. Sketch, Concept and Alternatives | wk01
  2. Specs | wk02
  3. Schematics | wk03
  4. BOM and Pricing | wk04
  5. PCB Layout | wk05
  6. Prototype Builds | wk06-09
  7. Test | Revised Specs | Certifications | wk10-11
  8. Production | wk12

  1. Sketch, Concept and Alternatives | wk01
  • Design Goal - Low Development Time and Cost
  • BOM Budget $80 on low production numbers
  • Compact Design | Formfactor (L x W x H) :
    • A: 120x60x28 mm | 4.72x2.36x1.1inch | simplest preferred formfactor
    • B: 180x42x28 mm | 7.1x8.8x1.1 inch
    • C: 220x32x28 mm | 8.7x1.26x1.1 inch | 1U rack case side mount horizontal
  • Alternative designs:
    • Thor -„mezanine“ Design and 12v switcher | looking great | already designed | congratulation | Looking for Custom SMPS designer
    • Dual 15w 24v switcher (MeanWell) with post LDO regulator and noise reducer
    • Single 30w 48v switcher (MeanWell) with shunt regulator/balancer and noise reducer
Please comment on Formfactor (A/B/C) and alternative Designs
sorry for my language skills - I speak German and French and missed English at school

HuckyBridge • Switzerland
 
Wow! That is a beautiful thing. Where did you get it made? China seems to be the place for small runs of prototypes.

It is "mass produced" by my old company. I will not defend pricing (silly) and do not want to advertise for them.

Yes, China has for example JLPCB who specialise in prototyping and small run PCB/PCBA.

That does solve the problem of knocking down the mains supply to something that can be used. But it will need to be at least 8A ((24V@1A)*2 = 48V@2A, So 48/12=4, 2A*4=8A) or am I missing something? Then 400%? (8*12=96W) Then a 400W supply? I didn't get much sleep last night, so pardon me if my brain is chop-suey.

Let's presume we have 90% efficiency for our DC-DC converter at rated power (that is easily designed for). Let's assume 3V overhead for our post regulator.

With 12V in we want +/-27V @ 1A So that is 54VA. With 10% losses accounted we need 60VA, or 12V/5A. If the PSU is rated 12V/5A CCS (continuous commercial service) we are fine if the current draw is 1A continous, presuming we design for this. For cheap china junk of e-bay or aliexpress getting 12V/10A is probably better.

Why 12V? Compatibility with vehicular, RV etc. power. 12V batteries are a common standard.

Also, using a boost (step-up) switcher makes generating +/- Voltages easier than using a buck (step-down) switcher which needs a coupled 1:1 inductor which is not that easy to buy OTS.

In principle more than 12V can be applied, I'd say 18V would be fine, but easier to find OTS 12V supplies.

Of course, we could first use a high current, high voltage external (or internal) converter brick, step down to 18V and then add our +/-24V & +48V (plus other voltages if needed) converter afterwards.

Huh? Where? Do you tap into the timing cap or the internal switch? Sorry, but you lost me there.

Place a single cap of around 10 * the value of the combined timing caps between ground and the common of all 34063A timing cap's that would normally go straight to ground. This creates a weak coupling between all oscillators and tends to phaselock them. Some experimentation with values may be needed.

I'll look into TINA, I think I used it a little long ago. I used to use Circuitmaker, but I've switched now to KiCad.

Tina is a Circuit Simulator, not a PCB design program. It allows you to test circuits in a "virtual lab". If you keep track of thermals and other factors that are not really covered by simulation, I haf most circuits behave 100% as simulation, if the Sim accounted for all variables. It saves time and lost PCB's.

the little LM2876 40W AB Audio Amps I wanted are also at 0 inventory

Replace with this design:

MJR7-Mk5 Mosfet Power Amplifier

Exicon Mosfet's remain available, not super cheap, but unkaputtable...

Happy New Year to all here. As we say in Hawaii: Hau'oli Makahiki Hou!
🎸⚡:cool:

As we say in Thailand, happy nude year!

Thor
 
Replace with this design:

MJR7-Mk5 Mosfet Power Amplifier

Exicon Mosfet's remain available, not super cheap, but unkaputtable...
Thank you, that's a very nice design. If I wanted to build a discrete amplifier I'd give it serious consideration. The LM2876TF however is a chip amp with minimal external components. It lends itself to being built into small speaker cabinets etc. And since power supplies and balanced input stuff will also be needed, I'm looking at space and labor saving.
Oh, and I guess I lied, DigiKey has the little guys for ~$6.35 ea. Well, well...
OK, I could easily go chasing off on a tangent here and forget all about Potato Cakes PSU.
Decisions, decisions...
 

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