Resistor rateing confusion

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adamasd

Well-known member
Joined
Jun 17, 2004
Messages
472
Location
Duluth MN
I have been order parts and came across the Vishay Dale resistors that I can not figure out. They are CCF55 and CCF60 series and they are listed like this;

CCF55
1/4WATT Metal Film Resistors
Vishay/Dale 1/4WATT Metal Film Resistors 1/4watt 100Kohms 1% Rated to 1/2WATT

CCF60
3/4WATT Metal Film Resistors
Vishay/Dale 3/4WATT Metal Film Resistors 1/2watt 100Kohms 1% Rated to 1WATT

The data sheets did not clear anything up, are they saying that the CCF55s will stay within their 1% tolerence up to 1/2 watt of dissapation but are optimal when used under 1/4. That would make them 1/2 watt resistors though. Then there is the CCF60s which get three wattage rateings. What is going on here?

thanks,
adam
 
I think it's not based on temperature-coefficient-based shift in value so much as long-term reliability. Typically the -55, -60, -65, and -70 suffixes relate to old military wattage ratings, which involve high ambients (70 C at least usually, sometimes even 125 C) and long-term stability issues. Most everyday commercial apps have far lower ambients with consequently lower resistor tamperatures for a given dissipation and ambient. Also, manufacturers have figured out better formulations and processes, so feel confident in a non-mil rating now well in excess of the old days. And it's easier to quote such as an alternative than to change a mil-spec, if you want to sell to the gov't---hence two ratings.

For a Mil-spec-oriented datasheet see for example:

http://www.vishay.com/docs/31027/cmfmil.pdf

EDIT: I see now that there are a number of "dual rated" resistors, independent of mil-spec per se. I still think that the rating pertains to the expectation of long-term stability, but it does appear that no one wants to explain this in the standard datasheet. Probably some lengthy reliability document from the manufacturer will disclose the parameters.
 
Ok, that clears it up, the CCF55 is pretty much 1/2watt and the CCF60 is 1 watt as far as my needs are concerned then.

Thanks,
adam

Edit: Your edit has returned some of my confusion over these resistors. Complete and thurough data sheets, it seems so sensable.
 
The CF55 is the physical size that we have called "quarter Watt" for almost 50 years.

It seems you can now put 1/2 watt in that size, but I think that's not a good idea. You see a LOT more problems with over-heated resistors than "under"-heated resistors. Buy half-watt resistors, they don't cost much more. If you need a Watt, buy 2-Watt jobs.
 
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