Cleaning the rotary switch or not give the same result.
But it's a "side-car" problem.
My customer doesn't use the Line In and doesn't care so much if it works fine or not. But when he sells the rack (one day) I feel I'll have to make the modules work correctly !...
I didn't design the balance module. There are enough designs that exist and work fine .
I've used this schematics :
http://img130.imageshack.us/my.php?image=x2symmvf7.jpgI think you already know it. It can be found (more or less simple) in Amek, or SSL or much more gear...
The fact is that I get good measurements results (S/N ratio, THD, Bandpass...) with it and I like to use it when I've got no other issue.
First I wanted to build a real "Studer-like" output balanced module, but the price I was asked for an original transformer and transistor pair was insane and didn't match my customer's money-ability (sorry for my poor English!!)
Generally, I try to be as close to the original as I can, but not this time...
Cheers
Emmanuel