Ok, so I wasn't about to post this, but what the hell.. maybe someone finds it interesting.
I'm designing a 4U passive line-level mixer with an integrated preamp, like this:
Basically, it's 24 line ins with your pan PCBs.. with a 3p4t rotary to select a destination buss and two switches, mode and input.
Every channel has 3 "I/O" points. Input A, Input B and Direct Out. Input A is always routed to Direct Out. Toggling "Input" switch on a channel selects either Input A or Input B as the channel's input. Mode in the "up" position means use this channel for summing and applies the mixing resistors to the selected input (A or B) and "down" position disengages any mixing of the channel. Effectively, all the channel does in this mode is pass A to Direct Out without any fuss.
Buss outputs can then be preamp'd externally and another summing network sums them up to stereo with pan for each bus subchannel (L and R separate pan).
There's a preamp on the main buss already and its gain is controlled by the gain knob. Int/ext controlls whether the internal or external preamp is used. 2BUSS would route buss1-2 (without preamplification, bypassing the buss pans as well) to the inputs of the main preamp.
I know this seems a bit convoluted and weird, but regarding existing passive summing solutions I dislike several things:
-- Most have stereo inputs only
-- Some that have mono inputs, have a fixed number of them on fixed channel numbers
-- there is no bussing, i.e. I can't do analog summing to channels 1-8 where my drums are to compress them analogue before going to the 2mix
-- you can do that with a DAW (mix the drums there, put them on a stereo stem track and mix that) but I find that to be defeating the whole purpose
-- they are not easily defeatable, so if I have 24 outputs from my D/A converter fixed to the summing amp, and I want to overdub something, or use a pair of channels for headphones while doing something like that, I'll have to disconnect a number of channels I deem to need and connect them elsewhere, or buy more output channels so that I can use them independently of the summing amp
-- they have no hardware inserts or they are not defeatable (toggle with/without insert processing)
In essence, this idea of mine solves these problems when having it connected like this:
-- all output D/A channels are connected to line A input of summing channels
-- direct outs are on the patchbay
-- line B inputs are on the patchbay
Thus, in order..
-- Any channel can be mono or any channel tuple can be a stereo pair, with adjustable panning
-- there can be any number of mono/stereo combinations
-- there is bussing and a stereo busses may be treated like a mono buss pair
-- by toggling the "mode" switch, I can use a D/A output channel as a headphone feed. My headphone feed is going to appear on the patchbay on the appropriate direct out channel number, unmolested by mixing resistors
-- by toggling the "input" switch, I may patch in external gear by taking signal from "direct input" and routing it back to "line B input" of the same channel. I may defeat this "insert point" by toggling the "input" switch
So, yeah... there could be a lot of problems in doing this design passively and probably noise buildup, so I'm open to suggestions, maybe even to see it modified to an active box!