I was wondering if somebody could offer some help. I have 4 preamps that seem to be riddled with issues. I've spent around 20 hours attempting to troubleshoot and am feeling a bit overwhelmed. I took my time with every one of these and am frustrated that these issues are popping up.
All 0V points show .05V. is this normal? When testing at the PSU, 0V is 0V. All 0V points correctly show 10R resistance to the chassis.
Preamp 1: There is a random occurrence where the 12R 1 Watt resistor will fry along with the 10R (R6) resistor in the V- section of the AC/DC. I can't seem to figure out why it does this. It happened once in the middle of recording. I shut it off for a second and when I turned it back on, everything worked. So I ended up replacing both resistors later on. It happened again, but this time the 47R 1W (R7) resistor fried along with it. I haven't been using any mics that require phantom power so I left it and replaced the other two. I happened to be testing voltages when it happened again and the 0V signal went from .05V to -7.5V. I quickly turned the PSU off, unplugged the preamps, tested the voltages on the PSU and they tested good. Connected them back to the preamps and it was fine again.
Edit: Two of the regulators on the ACDC ended up touching eachother. I've permanently isolated them so it won't happen again. Seems as though the PSU must have been moved/jolted somehow.
Preamp 2: Everything appears to be working fine.
Preamp 3: All voltages in the BA183NV sections are very low. I ran voltage tests on everything I can think of. At the 270R resistor, it is 24V on one side, and 5.2V on the other. All other preamps show around 21V here. I swapped the 270R resistor with a known good resistor and get the same results. I've checked the orientation of all capacitors many times. Resoldered all solder joints. Verified all resistor values. Verified transistor orientation. Fine combed the circuit board with a magnifying glass for any bridges. I can't find anything out of the ordinary. Is there a way for me to find out if a specific transistor is malfunctioning? Anything else that I should be checking? The BA183AM section has correct voltages. I ran a signal generator through it and the sound is traveling through the circuit and biasing. I haven't listened to audio yet.
TR4 #1 (replaced, but no change)
C - 5.2V
B - .78V
E - .056V
TR5 #1
C - .78V
B - 1.3V
E - .8V
TR6 #1
C - 1.38V
B - .58V
E - .057V
TR4 #2
C - 5.2V
B - 2.3V
E - 1.7V
TR5 #2
C - 2.3V
B - 1.7V
E - 1.1V
TR6 #2
C - 1.76V
B - .87V
E - .32V
Preamp 4: When attempting to bias, when I get to 70db, the scope is showing an extreme amount of noise. I'm assuming this is the circuit oscillating? When I use a DMM to measure the voltage of the 2N3055 while its at 70dB, the noise on the oscope lowers tremendously, but still noisy. It will stay lower until I move it away from 70db and back. If I go to 75db, I still get more noise than I should, but it's not nearly as intense. Everything up to 65db looks fine. I've wired this unit identically to the other 3 preamps. When running the signal generator through it at 65db, the waveform looks normal when very low. When starting to raise it, there appear to be little notches or spikes coming out of the waveform. When loud enough to clip, the clipping is not flat like normal, instead the peaks start to get pointed. I can also hear a loud noise coming from the OT. This OT is the closest to the 4 pin power connector. I've moved the cable from the OT to the XLR around to make sure it's not too close to any 24V cables.