OK, so: I've purchased the boards, BOMs, XLR jacks, pots, knobs, buttons, screw terminals, and even an external PSU (the Collective Cases one mentioned earlier in this thread). I have my EA xformers and DOA kits from CAPI. I also have a decent amount of soldering experience and even a little time working around mains voltage thanks to about five years of guitar pedal and mic builds (including a tube one that involved swapping out a PSU board). I feel like I'm MOSTLY ready to do this thing. That said, I wanted to reach out to the DIY community and see if y'all could help me with a couple things:
1) Star ground: I've just never done it. Ideally, I'd just like some up-close-and-personal photos showing what it's supposed to look like and how people have tended to wire it. I understand the general principle, have read up on how it usually works in an amplifier (i.e. connecting a wire from the IEC to the chassis), and have even gone through the Whistle Rock ML12 PSU docs (which located star ground on the ML12 PSU PCB itself - and, sadly, seem also to have disappeared from the internet), but I would love a clear photo and diagram that shows how it should play out in this particular build.
Note: I HAVE LOOKED AT OTHER THREADS TO TRY TO FIGURE THIS OUT. Hell, maybe I HAVE figured this out and am just being overly cautious. But my dumb questions include:
+ Should I star ground power and signal paths separately?
+ Wiring-wise, should I ground by soldering ground connections to a central point that's attached to the chassis - that is, use a lug terminal screwed to the chassis and solder wires to it? Or should I attach lug terminals to my various ground wires and screw them tightly against the chassis? Is either consider best practice?
Again, I recognize that these are somewhat esoteric questions and there likely isn't just one way to do it, but I want to get it right the first time! Grounding issues have been the bete noir of my DIY life, and I've become kind of neurotic about them.
2) 1U drill templates: Are they around? It seems like plenty of people have made a 4-channel version of this, and most of us want the same thing - 8 XLR punches, a star ground, and an IEC/PSU cutout on the back panel; board-spaced holes for 4 gain/P48/polarity/pad "modules" and an LED (and on/off toggle?) on the front panel. There seems to be a standard form factor for 1U chassis, too. So, that said: Has anyone made a template for the above? I recognize that I could just design one myself, but the layout thing has admittedly become the main impediment to me beginning the project - I work on computers all day, so I'm somewhat disinclined to spend a few evenings futzing with vectors and placement if I don't have to. I have actually considered picking up the Collective Cases chassis, but I already bought a Circuit Specialists 1U for this project and would prefer to just drill it and save $150+.
3) The Collective Cases PSU: Has anyone used this thing? How do you like it? Did it more or less eliminate hum? Does it obviate the need for DC filtering? And, in keeping with my first question, do I connect it to chassis ground the same way I would connect an IEC?
Any guidance on the above three concerns would be beyond welcome! This thread is already a bounty of good, useful stuff - I'm just stuck on a few things