Front Panel Thickness

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Ok i see, i thought maybe steel 2mm would be stronger compared to aluminum 3mm but i guess 1mm difference is more important than material used.
Steel is certainly stronger than Al, but it's almost as flexible. The only way to get rigidity is to have a supporting element. madswitcher's suggestion of gluing it to the back of the front panel is a good DIY workaround. It does not strictly need to be connected to the covers, although it's even sturdier.
 
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