Certainly very much of the complication with trying to make an equalizer of this style for a console is the gigantic efforts and costs if a lot of unique part values are involved. I’ve wanted a 4 pole filter and, as you can see from any calculator, making a constant-K 4 pole involves two inductor values and two capacitor values. Never mind the caps, the inductor situation gets out of hand when you’re trying to implement and purchase so many unique inductor builds.
I was messing around with values and I decided to see what would happen if instead of using the proper 4 pole design i went ahead and just put two 2-pole filters one after the other. So that is two identical caps and two identical inductors. I thought it was going to be a trainwreck in contrast to the true 4 unique value setup. Turns out, as opposed to the proper 4 pole it basically just adds a 0.5dB knee bump and then a similarly mild droop after, but then after that the curve and slope down is more or less the same nice 24dB/octave all the way. I tried this with both high pass filters and low pass filters.
So yeah, electronics engineers are not going to ever suggest this approach because it’s not clinical for any purpose and that bump can’t be removed. But it sure reminds me of resonance in any synth filter! And the fact that it’s only about 0.5dB is basically not ever going to be heard anyways. Done and done.
This helps turn things into realistic goals. I’m going to see if I can either A, make, or B, buy custom multitapped inductors that are all identical. Just one multitap design, and use these for both the LPF and HPF…. A typical classic EQ inductor having 7 taps actually offers 7+6+5+4+3+2+1 values if you use them in series in all lengths possible, or something close to 28 unique values. The complication would be switching, but that can be worked out. 28 is a lot to work with. I was thinking having a 20 step rotary switch, but even 24 could be used.
The classic pre-existing multitapped offerings may or may not work for this approach, but besides, being able to get down and dirty with the math and create a versatile set of taps all under 800mH-ish seems like a very effective move. The EQ ones from Cinemag are quite physically small, just around an inch in diameter. I’m curious about cost of a custom selection of values in that same package so I’ve sent a message.
But then there’s this
https://www.mouser.com/ProductDetail/871-B65701W0000Y038
Which is something someone on this forum pointed to, and which has a massive “AL”, and i understand has a proportionately massive tolerance swing. But, maybe these can be wound by testing each value as i go and that does away with the tolerance issue? The huge AL allows a very low turns count, so each one of these would be a total of under 200 turns.
All of this is assuming that this EQ would come after the output transformer. I would love for it to be in the middle stage and use 10K:600 and 600:10K transformers around it, but that cost simply can’t be justified.