I'm having a little trouble keeping track of where you're at with it at the moment. If you could send a little more detail around what comes up/what doesn't, that would be helpful
That said, (if I have it right) it sounds like the bad main/DMS board, when installed in the working PM5D, isn't booting up at all, but when the good one is reinstalled back into the working unit, that unit boots & works normally. The bad unit boots partially, but one side of the board is non-functional, and the display shows those strange characters for the current firmware revision #s (other than the LCD).
I'm pretty sure the distinction between the RH and non-RH boards comes down to the preamp section, plus an additional interface board, and the different cabling. I have a non-RH board as well, but it's buried in storage and I don't have access. If you've got a second one available (sounds like along with a tech) that's great, of course
Here's a question: if the board is powered off and rebooted, when it comes up to that screen with the messed up characters, are they the same characters as before?
My thinking here is that if they are not, there may be a stronger argument for there to be a RAM issue (or addressing circuitry issue) on the main board.
Some details surrounding the failed firmware update attempt would be very helpful. Edit: I mean, any error messages (a photo would work).
(edits: clarification)