Well that can't be right, that's not supposed to happen!..
Right?! All the PCB-Design tips videos I watched on youtube seemed to agree that one should expect the first version to be a failed attempt.
And while the PCB turned out pretty well (thanks to your help!) there were a lot of other potential sources of human error involved. From the drawing of the schematic to ordering the parts, exporting the correct files for manufacturing, working with a new opamp model for the first time, soldering SMD for the first time, using polymer electrolytics for the first time, wiring everything up correctly etc.
Some key take-aways so far:
- soldering SMD is fun! Yeah, it's a bit fiddly, but not having to flip the board all the time is amazing!
- I specced all passive SMD components for 1206 knowing that some MLCCs I bought are 0805. Soldering 0805 parts to 1206 pads worked well
- orienting the electrolytics all in the same direction was a really good idea
- I started with the ICs and tested all leads for continuity. Then I soldered the MLCCs & resistors, which I also tested for continuity afterwards. Last but not least I soldered the electrolytics, trimmers and connectors
- the layout of the reference labels worked well and I managed to solder everything to the correct pads without any confusion. Having the resistors oriented horizontally and the MLCCs vertically was a good idea imo
- the purple PCB with the blue trimmers and blue/silver polymer caps looks great!
Improvements for r01:
- I already made some changes to the power traces and ground plane (see attachment). (
@Khron that's basically what you suggested at the beginning, but it took me a while to stop being scared of vias and the ground plane xD)
- I'll copy the reference labels of the electrolytics to the bottom silk screen as well
- the bottom layer needs test points to easily test continuity of the electrolytics
- I'll connect the mounting holes to the ground plane so that it can be connected to the case/shield if needed
- I might take a look at the reference labels, because the order is pretty arbitrary right now
- some friends of mine will get a PCB + components and we'll assemble it together. Maybe they also have some additional ideas
All in all I'm pretty happy so far!