ripgtr said:
Hookup wire.
Any minimum I should be looking at for the gauge of the hook up wire between the boards and say the power board or the switches? I have a bunch of #26 in different colors. Should I be using something bigger? Yes, I know about the 14 gauge for the star ground but I am looking at all the other wires.
So, I see the power supply as - Transformers 36.0V CT @ 0.69A 18V - and looking on the web, see #26 up to 2.2 amps - http://www.powerstream.com/Wire_Size.htm - so I am guessing I am good, but I would rather not guess.
Use what I got, or go shopping?
26 gauge wire is way too small imho. In some places you could probably get away with it, in others you'll likely see smoke. You're looking at the wrong column, the one you should be looking at is the power transmission column. The current carrying capability of wire is determined by both size and external thermal factors. A bare copper wire all by itself in free air can carry more current than an insulated wire bundled with 10 other wires, as heat builds up from all of them. If you put 2 amps on 26 gauge insulated wire you probably won't like the results.
22 gauge would be my recommendation for most places.
For the connection from the main board to the Power Supply, I would use 18 gauge, and definately use 18 gauge for your mains/transformer wiring. Using 14 gauge wire for your PS grounding is pointless if you cripple the ground connection between the main board and power supply (this needs a good ground connection to the power supply), unless you want hum.
BTW, you can get by with a slightly smaller size wire for you PS ground connection, 16 gauge would be ok too. The point here is, thicker ground wire = better ground connection.