I'm out sick and I haven't been able to sleep, so I might as well bounce out or reply to this. This post does not going to be very elegant marketing, that will come when we actually launch. A couple years ago I got interested in capsule design and manufacturing. I bought a micrometer and some pin gauges and digitized about a dozen capsules about as precisely as I could (The k87 alone has almost a thousand revisions in fusion 360 from measuring and re-measuring different samples). I started hunting down manufacturing partners. First locally in Southwest Michigan, then globally. I think I got quotes from over 250 machine shops over the course of the last year alone. At first, I was going to skin them all myself, but my disability made that frustrating and not very feasible, so I started looking for someone to do that too. Basically no existing capsule company was willing to be a contract skinner, except this almost brand new company of ex employees from a larger capsule company. While I was sourcing quotes for the backplates, I had them throw together a manufacturing sample to extremely tight specifications to check their skinning consistency. This was my initial run of k47 capsules. Unlike my launch product, the k87, which is built from scratch, the k47 was not (what I would consider to be) a "real product" and used an existing backplate, though still unique, because it had not insignificant differences in the manufacturing and skinning and a lot of really precise changes because I wanted to see how they could handle that sort of thing. They nailed it, and the result of them tolerating my hyperpedantic whining was unexpectedly probably the best k47 I've ever heard. I really wanted feedback on how the manufacturing quality was overall, so I did something potentially very stupid: I packed them up and mailed them directly to the
meanest person I could find, knowing full well that if they sucked or were a scam in any way, he would follow me to the ends of the Earth and never let me sell a single capsule for the rest of my life
. Somehow, he actually thought they were amazing, and so the business was feasible! I sent a ton of them out for free where I could afford it, and charged more or less at cost for the rest. I got a lot of really great feedback from a lot of users here.
It was never my intention to use pre-existing backplates for a capsule product, but at this point I ran out of money (Probably should have sold the test capsules for more than cost, but I didn't feel like I could get them out to a diverse enough group to get good opinions doing that) Unexpectedly, my friend Josh from Dachman Audio was like "so you have everything mostly worked out and you just need money? No problem. I've been looking for a new OEM anyway." and he funded the whole thing! Which is unbelievable, this project would not have gotten this far without his help. Long story short, I'm now about to launch a k87 to retail and OEM customers which is manufactured from scratch. Not a rebranded cheap catalog capsule. Completely from scratch! Pricing will be somewhere between 3u and boutiques.
The capsule itself is based on one of the old old k67s with the brass rings and the side groove that someone was kind enough to lend me. List of changes from the vintage capsule I used as a reference in the current sample:
Center termination acrylic goes all the way through instead of halfway
M1.4 screws
I moved the ring of screw holes outwards so that I could buy existing plastic rings in bulk to avoid having to pay for a mold.
That's it! everything else is more or less the same! I verified a lot of times with my micrometer, depth micrometer and pin gauges. At first I thought the holes were too small and the trench around the holes was too narrow, but it turns out that's actually an optical illusion from interreflection from the polished finish on the insides of the holes and trench where the original capsules were variably more satin/matte, either from age or manufacturing process differences. The dimensions are definitely accurate. The side groove for the old mounting style was kind of difficult to work with, so copied the chamfers of a later k87 just for fun. Maybe if I make a k67 it will return. In future batches once we get things rolling, I might reverse these changes to make them aesthetically identical to the original capsule too, but that's a secondary goal. The pictures here are of a sample that is slightly outdated compared to the one I sent to kingkorg. The machine shop got the hole depth slightly wrong, but it still makes for pretty photos!
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I'm going to try to sleep again now, thanks for the interest guys. Post formatting on mobile is a nightmare...