RE: the grille.
yesterday i made some measurements from a u47 pic - someone with a real u47 and some spare time is welcome to correct my findings.
i have a m147 head basket, and it seems they used the same types of wire mesh, but the other way round ( thickest diameter inside)
while comparing the m147 grille with the cheaper build i learned that the mesh material is a lot stiffer. i remember that from building the g7 mic housings - i invested in the wrong assumption that i needed brass, without specifying the quality. i found some very nice material locally, never asking what exactly the material is.
tin-bronce (phosphor bronze) is a little darker, also non-magnetic, but stiffer at the same diameter.
brass is softer and needs thicker wires for the same mesh width, resulting in a lower percentage of open area.
edit: waiting for data regarding the wire mesh sizes. see als this thread:
http://www.groupdiy.com/index.php?topic=30742.0