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Would the kind person who PMd me the name of the South West England based engraver that he uses for his projects please send again...

I plan not to get my frontpanel engraved but have a dummy front panel of that platic black and white stuff (anybody know the name of it?) - the stuff that looks like it on the front of the Sh..man..l.y Passive
 
This guy built his own engraver and does amazing work on old synth panels.
His site inspired me to make my own CNC engraver.
http://monopole.ph.qmul.ac.uk/~thomas/synthdiy/cnc.htm

He calls that material 'Traffolyte"

Engraveable Laminate is the generic term.

Here's my CNC router I adapted to engrave with an engraving spindle and drive motor. This rotary method is for plastic only. For Aluminum, I use a diamond tip which just drags and dosn't spin.

cnc.jpg

http://www.rowmark.com/secondary.asp?Products/SheetMaterials/default.asp
Engraving Material
 
Larrchild

I`ve looked at this myself but never seemed to find antwhere that gave me all the answers. i.e complete plans. Kinda understand whats going on but many of the sites seem to assume that you have a bit more experience than I have. Can you recommend any sites for beginners in this field?

DId you work from plans or did you put it together by "rule of thumb"?
 
Rob, I didn't have the skills or desire to build a CNC router from scratch. I bought this one on Ebay with controller for $1800 US.

It normally has a Bosch Roto-Zip router head on it, but they claimed a Dremel tool would engrave. They are horrible. What one needs after a CNC router is procured, is a professional belt-driven engraving spindle and associated bits.

After mounting the spindle on the router, a small ac or dc motor and pulley is needed to drive the belt. The spindle is 1" and the pulley is 3" so my "turns ratio" is to step-up spindle rpm. 5000-10000 rpm is good. I use a dc motor from an old 3/4" sony vcr, and it's old reel hub became an excellent pulley!.
I vary the dc from a supply to vary rpm.

I should probably stop and say that once you get a router, you should check it to see if its tolerances will allow for the precision of engraving.
Clamp a fine ballpoint pen in the router and run some text and draw on some paper on the router bed. If the lines have no chatter and are straight, your engraving will be too.


e9_2.JPG
spindle.jpg


Ok, back to engraving.. this is a spindle from a Dahlgren Wizzard engraver I bought for $200 US. It is the key to a fine job. It suspends the bit between two fine bearings 4 inches apart for minimum play and runout. They can be found from various manufacturers. Various tip sizes of the dropin bits range from .005 to .025 etc depending on line width desired. Hope this has helped. Larry
 
Thanks for the info Larry. Your machine looks "just the ticket".

I can`t stretch to the amount of money you`re talking here (much as I`d like to).
There are a few people here who have made there own machines. Jakob has made a cnc engraver & IJR has made a laser engraver !!

I looked at a cnc kit that is available in the UK for about £300 but the manufacturer said it wasn`t tolerant enough for engraving.

I guess when I win the lottery !!
 
I don't think you need a platform as beefy as this to engrave as the loads are much lower on the stepper motors. I see kits and half completed projects on ebay a lot. I couldn't wait, and I'm hoping a person only needs to buy one of these every 30 or 40 years. Lets hope. =)
 

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