Sorry it seems like I'm off-radar. Since AES, things have been a little crazy...culminating in hip surgery tomorrow, and some downtime after that. Tinkering with a prototype of this is going to be one of my convalescent projects.
Before you get too deep into things, consider 2 important factors:
-Grounding is paramount, and avoiding ground loops in something like this is mindbending.
-The original schems didn't do anything to deal with DC offset. There need to be a handful of coupling caps added. Otherwise, the controls will be scratchy, and the switches will thump.
So, into your questions:
firsty, will I have a problem driving 4 auxes post? should i buffer them with another ic first?( i intend to use DOA for the main signal path, but would not mind a tlo7x or 5534 on the auxes . . . oh, and a direct out per channel)
You'll be pushing it for a tl07x (4 10K pots in parallel make 2k5, getting into the territory where the tl0's feel over burdened), but the 5534 will be fine.
Direct out would be as simple as taking the signal from the mute switch to your patchpoint.
secondly, I intend to use 19" racks for the case, since it would be easy to expand if necessary. What I need to get is some advice on the connecting of busses from one case to another. Will decent cable in a D25 connector do? I guess i am not worried about not being balanced. Some of my favourite consoles are not balanced in and out. ie Helios, trident etc. am i going to run into trouble with the busses unbalanced on signal cable?
Between Paul Wolff's use of DB25 on his new designs, and Bill Whitlock's recent stuff, I would vote for using "impedance balanced" or "ground-sense" busses (we discussed this earlier in the thread) on DB25s.
I had been working on cards where the inputs were selectable via jumpers: true to NYD's original with the fader hanging right off the input and an unbalanced buffer driving the auxes, or with the input opamp wired as a differential receiver, and the fader following it. You don't have to make all of the channels the same, and could experiment with either config.
thirdly. how do the component values change with additional channels? do the 22k "bus" resistor values need to be increased?
If you're using inverting summing nodes, they don't change. The summing amp holds the buss at ground potential, so each channel is looking at ground across those resistors.
Fred Forssell wrote a very good whitepaper about summing buss design issues, it's on his website.
fourthly, I was thinking about adding a second DOA on the input, before the channel fader, to provide a passive eq like the Op-Amp labs 425, or API 553. Then it struck me that perhaps i could use the one AFTER the fader? i know that i wouldn't get any eq on the pre auxes, but that is not too important. I was wondering if the addition of two pots caps and inductor (hf and lf, no mids) would affect the input impedance of the op-amp. I guess i could always increase the feedback and input to ground resistors to 22k or so. maybe I am just asking too much!
Anything in front of the input opamp is effectively buffered from it, so it shouldn't screw up the summing buss. The fader just looks like a 10K load to the EQ output.
I'd build EQs as entirely separate units from the summing buss. Then I'd wire the whole thing with patchbays so that the EQs were in line before the channel inputs, with patchpoints (AKA insert points) between the EQ outputs and summing inputs.
The Opamp/553 design isn't bad, but requires some rather large inductors. If you're looking for a 1 opamp EQ with parts that are easy to find, you might also look into the Baxandall circuit.
lastly, is it possible to switch the output after the panpot to an alternative mix-bus? will it;s disconnection affect the mix-bus? I cannot work this out from any schemos I have. i obviously can't actually mock this up, without actually building all 16/24 channels, so any advice is essential and very greatfully recieved!
Yes it's possible, no, it's not a problem. Just a switch an an additional pair of 10K resistors. This is often wired so that when the channel is disconnected, the buss feed resistors get grounded.
You might cruise the forum and the web, and track down old console schematics. They can be very handy to refer to in cases like this. The Yamaha PM1000 and Soundcraft 600 schems are in the manuals that both manufacturers let you download. Parts of the 600 look a lot like this design. I've also seen Trident 80, old API, Opamp Labs and Auditronics stuff floating around.