This is some info on the dual psu. We did a small batch of only 13 to respond to primarily the inquiries I was receiving. There are now only 5 left which are available through myself and shipped from UK.
On this version we have the status LEDs on the front panel as usual but the fuses are included inside the cases on a board named FB (Fuse Board).
The mains connection is now also made through the mains connection board (MCB) which greatly simplifies the transformer connections.
Mains Connections
The earth connection from the IEC connects to the chassis point. Again it leaves the chassis point and comes to the 3 way terminal block on the MCB. It is clearly marked.
Live (L) and Neutral (N) from IEC go to the mains switch. Come out of the mains switch and go to the MCB. Again these are clearly marked.
For transformer connections there are two windings marked on each of the five block terminals on the MCB. These are the two 120V windings of the transformer. On the transformer these two windings are paired as White and Yellow.
So you connect, White-Yellow / White-Yellow.
The last one is the earth connection from the transformer which is Yellow with Green stripes/bands.
DC Output Connections
The DC outputs from the regulator board and the inputs to the fuse board are clearly identified. The DC outputs from the fuse board to the 7 pin Neutrik are also clearly marked.
DC connections on the 7 pin Neutrik are as follows;
1 = Chassis
2 = Gnd
3 = +16V
4 = -16V
5 = +48V
6 = +24V
7= -24V
The 7 core cable is numbered from 1 to 6 + Yellow/Green. I know it is a bit of a pain in the back side but the Yellow/Green connects to Pin 1 and the others go in staggered order. Wire no 1 to Pin no 2, wire no 2 to Pin no 3 etc.
The status LED connections are shown on the schematic image. On the LED the long pin is positive (+) and the short pin is negative (-). Simply wire them the way they are shown.
In the component pack fine gauge wires and shrink tubing are included. Solder the wires directly onto the LEDs and shroud them using shrink tubing.
If you do not have a crimping tool for the crimps you can shorten the tabs (that normally bend over the wire to lock it) and lock the wire using a pair of long nose pliers. If this is too fiddly for you, although not recommended, you can solder the wires directly onto the Molex headers and shroud them using shrink tubing.
The series current limiting resistors for the LEDs are normally included in the psu board electronic components package. The values are as follows;
4K7 for +48V
2K2 for + - 24V
1K5 for + - 16V
If you have already soldered them onto the regulator board and can not be bothered removing them e-mail me and I'll send you a set.
Note on the regulator connections to the regulator PCB.
Mount he LM350 regulators onto the heatsink using the mounting screws/washers provided. Silpad insulators are included in the electronic components kit. Make sure that the tabs of the regulators do not have electrical conduction with the heatsink. The surface of the heatsink is normally non conductive, so this may mislead you. Check it between the mounting screws and the regulator tabs.
The connections to the regulator board is made through the 3 core wire that I supplied. Shrink tubing is also included. Cut the wire in sufficient length. Do not make it longer than necessary.
The 3 way headers solder onto the other end of the wire and then solder onto the board in place of the regulators. Nice and clean.
There are good examples of psu connections in this thread. Therefore I strongly recommend that make a cup of tea/coffee and read them throughly. Chunger's thread alone deserves a few cups of tea/coffee. However, if you are still not sure of something please do not hesitate to contact me at
info_at_robotica_dot_co_dot_uk
Chunger;s impressive build thread for both the 511 rack and psu
http://www.groupdiy.com/index.php?topic=41617.0
511 rack support thread
http://www.groupdiy.com/index.php?topic=37438.0