I finally got around to putting together the metal work for my rack this morning.
After putting the top, bottom and sides together I found that it was impossible to get the back panel on.
The screw holes would line up perfectly on only 3 edges (top, bottom, and one side).
Did anyone else experience this problem?
I was able to get it together by attaching everything to the back panel and then screwing the sides to the top/bottom.
However it seems like things aren't exactly "square", that (excuse the pun) it is somewhat racked, if only by maybe 1/8".
I believe I have found the source of the problem to be that on one edge of one side of both the top and bottom panels the flange is at an obtuse angle and not 90 and it is putting some flex into the frame as a whole.
Square Flange
Bent Flange
When I began inserting modules I found that it required pulling the bottom to the left in order to get the screw holes to line up. And the module in the first position does not not meet up flush with the rack ear. At the top it does, but at the bottom there is roughly a 1/16" space.
Are these simply "metalwork isn't perfect" things or should I be doing something to relieve this?
Thanks