Skylar
Well-known member
Winetree said:Skylar,
On the first run, the diapham mounting plate sits above the body tube, and is not centered.
This is done by installing the headbasket, holding it to a light and by tighting the the side headbaskets screws, equally until it is centered. By shortening the inside side rails, the diaphram plate would be lowered into the body and be pre-centered.
Making the change you suggest requires changes to 3 parts...the rails, the body tube, and the headbasket bottom ring. This also changes the internal volume of the headbasket, and it no longer matches the original U47 look. The better solution would be to just make the body tube longer (while keeping the holes in the same place with regards to the side rails).
Regardless, the current design has an advantage in that you can fine tune the capsule placement to make up for standard manufacturing tolerances.
You see the glass as half-empty...I see it as half-full.
There is a sort of "synergy" between the headbasket alignment, capsule alignment, body tube/end cap alignment, and the inner rails.
Because there is a little bit of play, you can make simple adjustments to get everything to fit just like you want it.
If this play wasn't here, there would be probably twice as many defects.
From my point of view, the current design is still advantageous because it allows for user-adjustment...c'mon, this is DIY after all!
Winetree said:Using angled side rails would give a way to mount and ground the P.S.B.
(I'm using zip ties ) and provide more stability.
No need for angled side rails. There are plenty of ways to mount PCBs without the need for zip ties.
I have shown several examples in the past:
http://www.groupdiy.com/index.php?topic=40191.msg497551#msg497551
Winetree said:Was there talk of some compensation or something for Round 1 unbiased headbaskets?
There was indeed talk about this.
The manufacturer ended up not giving me any discount, so I have no discount to pass on.
When that was going down, I could have easily pulled the plug on this whole deal because the vendor was not willing to negotiate.
So, my choices were (a) shut 'er down, issue refunds to everyone or (b) move forward.
Had I chosen (a), no one would have an EQU47 nor would they ever.
I believe that I made the right choice for my own sake and for the sake of the DIY community.