I thank you guys for your support and patience.
I think that quality can be achieved in China.
In fact, I know it can; I've seen it with my own eyes.
The company I work for during the day has products made in China, and we make the best in our industry.
Besides that, the EQU47 sample we approved for production has no flaws.
Anyway, what we're dealing with here is a quantity of 200.
If we were closer to 8000+/year, the story would be different.
With such a low quantity, they're just not willing to invest a lot of time and energy in meeting our demands...even if they're the ones who screwed up (which is the case in this instance).
I'm still actively negotiating with the factory.
The root of the issue is that they have already manufactured everything and don't want to toss all the units out and start again.
On one hand, I certainly understand not wanting to do something over and lose the time and money...
on the other hand, hey, they're the ones who f***ed up. They should do it again and get it right!
I've gotten them to agree to fix three of the issues:
[issue 1] body tube inner diameter is not milled all the way through
[solution] factory will take the units back to the lathe to mill them completely on the inside
[issue 2] top grille mesh is slightly deformed on a few units
[solution] factory will toss units that are deformed and provide only non-deformed units
[issue 3] some body tubes have slight blemishes/scratches
[solution] factory will toss units that have blemishes/scratches/handling marks and provide the "cleanest" units they can
The remaining issues are:
[issue 4] body tube has vertical "banding" or "striping" likely from jigs/tooling during the bead-blasting operation. this doesn't show up in photographs and is noticeable as you rotate the body under lighting. some body tubes exhibit this issue worse than others.
[factory says:] this is the best they can do; they cannot eliminate the "banding" effect
and the most critical issue in my opinion:
[issue 5] outermost wire cloth layer on the top mesh portion of the head basket is not offset at 45 degrees!
[factory says:] to fix this they have to remake all 200 headbaskets, which they really, really don't want to do.
I'm still having heated discussions with them on resolving this stuff, but in the interest of time we may have to cave on the last two issues.
We've been waiting entirely too long for these mic bodies (an understatement).
Please post your thoughts and opinions here.